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Showing posts with the label SG3525 circuit

Ferrite Transformer Turns Calculation for Offline SMPS Half-Bridge Converter

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On different forums, I often find people asking for help in calculating the required turns for a ferrite transformer they are going to use in offline SMPS half-bridge converter s . The half-bridge topology is very popular for offline converters in the power range 100W to 500W, sometimes goin g up to even 1000W. In an offline SMPS half-bridge converter, the line voltage is rectified and filtered and is then converted to high frequency with 2 MOSFETs – one in high-side configuration and the other in low-side configuration. This high frequency high voltage AC is fed to the ferrite transformer to step down the voltage to low voltage high frequency AC which is then rectified to DC and filtered to provide clean DC output. A vital thing to remember is that in a half-bridge converter, the 2 MOSFETs work along with 2 capacitors to create the high voltage high frequency AC. The configuration of the capacitors, MOSFETs and transformer causes the transformer to be supplied half the voltage of the...

Using the SG3525 PWM Controller - Explanation and Example: Circuit Diagram / Schematic of Push-Pull Converter

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PWM is used in all sorts of power control and converter circuits. Some common examples include motor control, DC-DC converters, DC-AC inverters and lamp dimmers. There are numerous PWM controllers available that make the use and application of PWM quite easy. One of the most popular of such controllers is the versatile and ubiquitous SG3525 produced by multiple manufacturers – ST Microelectronics, Fairchild Semiconductors, On Semiconductors, to name a few. SG3525 is used extensively in DC-DC converters, DC-AC inverters, home UPS systems, solar inverters, power supplies, battery chargers and numerous other applications. With proper understanding, you can soon start using SG3525 yourself in such applications or any other application really that demands PWM control. Before going on to the description and application, let’s first take a look at the block diagram and the pin layout. Pins 1 (Inverting Input) and 2 (Non Inverting Input) are the inputs to the on-board error amplifier. If you a...